COMPANY PROFILE


SHREE MAHALAXMI BOILERS was established in the year 2009. Initially the company was engaged in Boiler repairs, fabrication of Steam Pipe lines and erection of higher capacity Boilers for sugar factories. In the year 1991 the company entered the field of manufacturing of Boilers under I.B.R.

Key
People

Mr. BOMI B. ENGINEER

(PARTNER)


Since the last 35 years in the field of repairs of all types of boilers, modification & manufacturing of Boilers.

Mr. RAYOMAN B. ENGINEER

(PARTNER) B.E. Mechanical


Since the last 30 years in the field of repairs of all types Boilers, modification and Manufacturing of Boilers.

Mr. Name Surname

DESIGNATION


2 line info goes here.....
LAND 3,500 Sq.Mtrs
FACTORY SHED 600 Sq.Mtrs.
HEIGHT OF SHED 10 Mtrs.
04. SEMI WET BACK PACKAGE
ACTIVITIES BOILERS AND BOILER COMPONENTS MANUFACTURING

Our Main  Products

~Consulting Engineers for Power Plants

~Co-generation Plants

~Fuel Conversion

~Boiler Modifications

~Steam Piping

~Pollution Controls Equipment

~Coal Handling Plants

QUALITY ASSURANCE


A) MAN-POWER RESOURCES
Manager:  One
Inspection Engineers:  Two
B) AREA OF CONTROL
1) Specification Control
2) Raw Material Control
3) Stage Inspection
4) Final Inspection
c) RESPONSIBILITIES:-
1) Correction of Nonconformity
2) Calibration Test Measuring Instruments.
3) Record Retention.
 D) TESTING FACILITIES:
1) Radiography                             :  Tie up with I.B.R. approved  Inspection Agency
2) Hydraulic Test                         : In House
3) Pneumatic Test                        :  In House
4) Ultra Sonic                               :  Tie up with IBR approved  Inspection Agency
5) Magnetic Particle                     :  Tie up with IBR approved  Inspection Agency
6) Tensile Test                              :  Tie up with IBR approved  the   Inspection Agency
7) Chemical Test                           :  Tie up with IBR approved Inspection Agency

PRODUCT & SERVICE RANGE


A) SMOKE CUM WATER TUBE BOILERS:-
Capacity                        :    0.5 to 20 Tones/hr F&A 100°C
Pressure                       :    10 to 36 Bar(g) on Request.
Fuel                                :    Baggage, Furnace Oil/LHS/LDO Coal, Wood, Lignite, Agro-waste, Natural Gas & Biogas.
  Temperature           :    Saturated or Super-Heated Up to 445° C.
Design                          :    Three Pass Wet Back, Three Pass Semi Wet Back, Three Pass Dry Back.
Code                             :    I.B.R./ISO R831 BS 2097
Furnace                        :    Cylindrical or Water walled for low grade fuel.
Combustion :    Automatic/Manual as per Fuel & Fluid Bed
Equipments                :   on request.
Supply                          :  Package Skid mounted.

B) WATER TUBE BOILERS:-
*Capacity              :    6 to 50 Tones/Hr. F & A 100°C
*Pressure              :    10 to 72 Bar (g) on request.
*Temperature      :    485°C Super-Heated.
*Fuel                      :    Baggage, Coal, Wood, Lignite, any other Agro-waste.

MANUFACTURING FACILITIES


A) Approved by
Director of Steam Boilers Maharashtra for
* Boiler Erection
*Boiler Manufacturing
*Boiler Repairs
*Steam Pipeline Fabrication
*Fabrication of pressure parts.
* Pressure Vessels
B) Material:
*Plates SA 515 / 516 Gr.70 &IS 2062 IS 2002 etc.
*Tubes BS 3059 Gr. Alloy Steel etc.
*Special Material
*Stainless Steel
*Aluminum Alloy
*Copper & Brass.
  C) Maximum:
*Length 10 Mtr. / *Height 6 Mtr. / *Width 3 Mtr. / *Weight 20 Tones.
 D) Movement Facilities: By Rail 45 MT. (Max)   By Road 40 MT. (Max)
 E) Mechanical Equipment’s:
1) Cutting Facilities:
  1. a) Mechanical: Hacksaw & Shearing up to 100 mm.
  2. b) Flame cutting available up to 150 mm Thick.
  3. c) Carbon Arc & Pneumatic Gauging
  2) Bending Equipment:
  1. a) Plate Bending Machine Pre Pinch Type Bending Width Max.2500 mm Thickness in House 25 mm. On contract 75 mm.

  2. b) Tube Bending Machine Bending Radius Min. 50 to 1000mm & From 25 mm to 102 mm.

3) Lathe Machine Bed span 3000 mm Center Height 600 mm.
4) Drilling Facilities Radial &76.2 mm.
5) Rotators Adjustable with Variable / Manual control.
6) Welding Machines:
  1. a) Rectifiers 4 Nos. 400 Amps.
  2. b) Welding Transformers 6 Nos. 300 Amps.
  3. c) Welding Inverter with Mig & Tig attachments.
7) Hack Saw Machines 3 Nos.
8) Air Compressor 100 CFM x 7 Bar x Air Cooled.
9) Portable Tools:
Hand Grinders, Cut off Machines, Pneumatic Grinders, Drillers. Tube Extractor
& Expanders. Portable Drum drilling machine up to &50 mm.

DESIGN CAPABILTY

1) EQUIPMENT DESIGN      :-
A) DESIGN AREA:-
a)Thermal Design b) Pressure Part Design c) Combustion Equipment Design *Coal Firing  *Agro Waste Fuel Firing *Gas & Oil Firing d) Welding Joints Design Stress Analysis.
 6) CHIMNEY:-
    I) As per IS 6533 II) Height Max.70 Mtr. II) Self Supported or Guy Roped.
2) AUXILIARIES                :-
a) Structure & Ducting
b) Instrumentation
c) Electrical
d) Fluid Piping

  3) DESIGN CODE                 :-      
    I)   ASME Sec I Div Vii
    II) IS 2825
    III) IBR. 1950
    IV) ISO R-831
    V) BS 970
    VI) TEMA

  4) COMPUTER AIDED DESIGN & DRAFTING
For Thermal Design Stress Calculation and CAD Drafting Engineering capabilities for Boiler House Equipment.
1) Steam Piping:-
    I) Drain II) Blow-down III) Feed Water IV) Common Distribution Header
    V) Soot Blower VI) all types of Steam & Exhaust Piping IBR and Non-IBR
 2) WATER PIPING:-
  1. I) Boiler Feed Water II) Chemical Dosing III) Cooling Water
 3) OIL PIPING:-
  1. I) Main Storage to Day Tank & Burner II) Steam Tracer Heating.

4) BAGASSE HANDLING:-
    I) Coal Crushers II) Vibro Screen III) Conveyors IV) Dust Extractors
    V) Elevators VI) Coal Bunkers VII) Hoppers
5) ASH HANDLING:-
    I) Clinker Breakers
    II) Bed Ash Conveyors
    III) Ash Conveyors IV) Fly Ash Screen Conveyor
    V) Ash Bunkers
7) FEEDWATER SYSTEM:-
    1. I) Deareators II) L.P. Dosing System III) H.P. Dosing System IV) Feed Water Piping.

 8) ELECTRICAL:-
    1. I) Motor Control Center (MCC) II) Cabling III) Lighting.

9) OIL HANDLING:-
    I) Oil Storage Tanks II) Oil Piping III) Oil Heating System IV) P.H.S. Units.
B) Engineering Capabilities for Selection & Sizing Boiler Auxiliaries
1) FEED PUMPS:-
I) Electrical driven
Ii) Steam Driven
 2) VALVES & TRIM:-
i) Safety Valves
ii) Steam Line Valves
iii) Blow-Down Valve
iv) Drain Valves.
iv) Drain Valves..
3) I.D. & F.D.FAN:-
    i) Electrically Driven
    ii) Steam Driven
4) SOOT BLOWERS:-
i) Motorized Retractable
ii) Motorized Rotary
iii) Manual Rotary
iv) Sequential Panel operated
5) STEAM SEPARATORS:-
    i) Vortex Cyclone type
    ii) Chevron Type
6) INSTRUMENTATION:-
i) Electronic
ii) Pneumatic
iii) Electro Pneumatic
iv) PLC Control
C 1) WELDS PREPARATION:-
1) Weld Tracking *Inspection *Root Run Inspection *Radiography *Final Weld Test 2) Check Fouling with other Equipment As per General Arrangement Drawing and Documentation.

Better for Performance

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