QUALITY ASSURANCE

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A) MAN-POWER RESOURCES
Manager:  One
Inspection Engineers:  Two
B) AREA OF CONTROL
1) Specification Control
2) Raw Material Control
3) Stage Inspection
4) Final Inspection
c) RESPONSIBILITIES:-
1) Correction of Nonconformity
2) Calibration Test Measuring Instruments.
3) Record Retention.
 D) TESTING FACILITIES:
1) Radiography                             :  Tie up with I.B.R. approved  Inspection Agency
2) Hydraulic Test                         : In House
3) Pneumatic Test                        :  In House
4) Ultra Sonic                               :  Tie up with IBR approved  Inspection Agency
5) Magnetic Particle                     :  Tie up with IBR approved  Inspection Agency
6) Tensile Test                              :  Tie up with IBR approved  the   Inspection Agency
7) Chemical Test                           :  Tie up with IBR approved Inspection Agency

PRODUCT & SERVICE RANGE

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A) SMOKE CUM WATER TUBE BOILERS:-
Capacity                        :    0.5 to 20 Tones/hr F&A 100°C
Pressure                       :    10 to 36 Bar(g) on Request.
Fuel                                :    Baggage, Furnace Oil/LHS/LDO Coal, Wood, Lignite, Agro-waste, Natural Gas & Biogas.
  Temperature           :    Saturated or Super-Heated Up to 445° C.
Design                          :    Three Pass Wet Back, Three Pass Semi Wet Back, Three Pass Dry Back.
Code                             :    I.B.R./ISO R831 BS 2097
Furnace                        :    Cylindrical or Water walled for low grade fuel.
Combustion :    Automatic/Manual as per Fuel & Fluid Bed
Equipments                :   on request.
Supply                          :  Package Skid mounted.

B) WATER TUBE BOILERS:-
*Capacity              :    6 to 50 Tones/Hr. F & A 100°C
*Pressure              :    10 to 72 Bar (g) on request.
*Temperature      :    485°C Super-Heated.
*Fuel                      :    Baggage, Coal, Wood, Lignite, any other Agro-waste.

MANUFACTURING FACILITIES

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A) Approved by
Director of Steam Boilers Maharashtra for
* Boiler Erection
*Boiler Manufacturing
*Boiler Repairs
*Steam Pipeline Fabrication
*Fabrication of pressure parts.
* Pressure Vessels
B) Material:
*Plates SA 515 / 516 Gr.70 &IS 2062 IS 2002 etc.
*Tubes BS 3059 Gr. Alloy Steel etc.
*Special Material
*Stainless Steel
*Aluminum Alloy
*Copper & Brass.
  C) Maximum:
*Length 10 Mtr. / *Height 6 Mtr. / *Width 3 Mtr. / *Weight 20 Tones.
 D) Movement Facilities: By Rail 45 MT. (Max)   By Road 40 MT. (Max)
 E) Mechanical Equipment’s:
1) Cutting Facilities:

1. a) Mechanical: Hacksaw & Shearing up to 100 mm.
2. b) Flame cutting available up to 150 mm Thick.
3. c) Carbon Arc & Pneumatic Gauging

  2) Bending Equipment:

1. a) Plate Bending Machine Pre Pinch Type Bending Width Max.2500 mm Thickness in House 25 mm. On contract 75 mm.


2. b) Tube Bending Machine Bending Radius Min. 50 to 1000mm & From 25 mm to 102 mm.

3) Lathe Machine Bed span 3000 mm Center Height 600 mm.
4) Drilling Facilities Radial &76.2 mm.
5) Rotators Adjustable with Variable / Manual control.
6) Welding Machines:

1. a) Rectifiers 4 Nos. 400 Amps.
2. b) Welding Transformers 6 Nos. 300 Amps.
3. c) Welding Inverter with Mig & Tig attachments.

7) Hack Saw Machines 3 Nos.
8) Air Compressor 100 CFM x 7 Bar x Air Cooled.
9) Portable Tools:
Hand Grinders, Cut off Machines, Pneumatic Grinders, Drillers. Tube Extractor
& Expanders. Portable Drum drilling machine up to &50 mm.

1) EQUIPMENT DESIGN      :-
A) DESIGN AREA:-
a)Thermal Design b) Pressure Part Design c) Combustion Equipment Design *Coal Firing  *Agro Waste Fuel Firing *Gas & Oil Firing d) Welding Joints Design Stress Analysis.
 6) CHIMNEY:-

I) As per IS 6533 II) Height Max.70 Mtr. II) Self Supported or Guy Roped.

2) AUXILIARIES                :-
a) Structure & Ducting
b) Instrumentation
c) Electrical
d) Fluid Piping

  3) DESIGN CODE                 :-      

I)   ASME Sec I Div Vii
II) IS 2825
III) IBR. 1950
IV) ISO R-831
V) BS 970
VI) TEMA

  4) COMPUTER AIDED DESIGN & DRAFTING
For Thermal Design Stress Calculation and CAD Drafting Engineering capabilities for Boiler House Equipment.
1) Steam Piping:-

I) Drain II) Blow-down III) Feed Water IV) Common Distribution Header
V) Soot Blower VI) all types of Steam & Exhaust Piping IBR and Non-IBR

 2) WATER PIPING:-

1. I) Boiler Feed Water II) Chemical Dosing III) Cooling Water

 3) OIL PIPING:-

1. I) Main Storage to Day Tank & Burner II) Steam Tracer Heating.

4) BAGASSE HANDLING:-

I) Coal Crushers II) Vibro Screen III) Conveyors IV) Dust Extractors
V) Elevators VI) Coal Bunkers VII) Hoppers

5) ASH HANDLING:-

I) Clinker Breakers
II) Bed Ash Conveyors
III) Ash Conveyors IV) Fly Ash Screen Conveyor
V) Ash Bunkers

7) FEEDWATER SYSTEM:-

1. 1. I) Deareators II) L.P. Dosing System III) H.P. Dosing System IV) Feed Water Piping.
   
   

 8) ELECTRICAL:-

1. 1. I) Motor Control Center (MCC) II) Cabling III) Lighting.
   
   

9) OIL HANDLING:-

I) Oil Storage Tanks II) Oil Piping III) Oil Heating System IV) P.H.S. Units.

B) Engineering Capabilities for Selection & Sizing Boiler Auxiliaries
1) FEED PUMPS:-
I) Electrical driven
Ii) Steam Driven
 2) VALVES & TRIM:-
i) Safety Valves
ii) Steam Line Valves
iii) Blow-Down Valve
iv) Drain Valves.
iv) Drain Valves..
3) I.D. & F.D.FAN:-

i) Electrically Driven
ii) Steam Driven

4) SOOT BLOWERS:-
i) Motorized Retractable
ii) Motorized Rotary
iii) Manual Rotary
iv) Sequential Panel operated
5) STEAM SEPARATORS:-

i) Vortex Cyclone type
ii) Chevron Type

6) INSTRUMENTATION:-
i) Electronic
ii) Pneumatic
iii) Electro Pneumatic
iv) PLC Control
C 1) WELDS PREPARATION:-
1) Weld Tracking *Inspection *Root Run Inspection *Radiography *Final Weld Test 2) Check Fouling with other Equipment As per General Arrangement Drawing and Documentation.